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source:WILK CNC Machining
Show what produce a situation immediately there are a variety of expression kinds in the factory, of the most fetching attention is with plasma monitor in significant position the summary releases the company condition that collects systematic bulletin by factory control or data. Vanderhorst Brothers company in California city Simi Valley the key factory area of a 30 people installed plasma monitor, very marked. On plasma monitor, revealed the key information that concerns this factory situation with means of PowerPoint slide show. The data that each pieces of picture is main condition is wraparound: The job that like sale of the closest month, prompt delivery a person operating from within in coordination with outside forces finishs this circumstance, week, already delivered goods now the circumstance. Company president Brian ORell thinks, high information is visual the gender is crucial to the success of the factory. He hopes this picture always provides the information of active, real time, front, can be not however sometimes such -- but also must let everybody understand all situations. The data that monitor place shows is newest, it is the news summary that the factory is controlled or data collects a system. This billing that generates by software, it is help Mr ORell and high-level manager people manage to production make correct and decision-making government tool. Place of no less than Mr ORell explains: "This report tool lets us have very intuitionistic knowledge to the factory, can help us knew where to give an issue clearly, where gaining headway. " two plasma monitor also brought other employee direct effect. Each person in the factory can understand more clearly to the current situation, of course, the client also can understand them clearly order goods task in finished state. Mr ORell admits, also have unfavorable case sometimes, the certain and specific job that if the client is handed in,does appeared incur loss through delay. "This kind of circumstance often does not happen, conceal also do not have any advantage. If we cannot see need change and improved place, then we are done impossibly weller. " he says. Share information intuitionisticly, it is the main component that emphasizes strengthening communication requirement in the factory really. "Undertake effective communication with our employee, it is one of main course that we acquire from SCMG. " manager of department of quality of Vanderhorst Brothers company Mr Church says. SCMG is south California manufacturer group, it is aviation industry association of place, attend a meeting to be helped each other regularly improve in order to realize ego. Group members agree to supply a plant to extensive staff approvingly the practice of real time circumstance, consider as one of optimal practice. Change Mr ORell of the factory also thinks its company produced about-face of late. The factory introduced several tray to change machine machining center. These machine tools are a company the mark of the great leap of the aviation product manufacturer that makes a principle to abide by seed profit strictly from change of general processing factory. Mr ORell says, this change began before 8 years about. In those days, the business of the factory about 80% it is commercial treatment -- great majority is simple and the job of small lot, having 20% among them is aviation industry. Mr ORell joined in 1983 this factory, because of the past of this pair of factories and prospective know sth like the palm of one's hand. He thinks, the company must want to reform ability to live. This involves the application of new technology necessarily, for example line cut and treatment of 5 axes machine, electric spark treatment (EDM) , muti_function car mill machine tool and unmanned operation automation, this asks to develop new mastery of a skill or technique in workshop and administration respect. "We know these changes are impossible to accomplish in one move, must work steadily. " Mr ORell says. This that is to say, must distinguish importance, preferential solve the most serious problem. The supplier is allied (SEA) made right choice offer a lot of guidance and proposal to the company. As the member, member of group of management of ORell couple etc has an opportunity to know large aviation business how to associate of its manufacturing industry people study. "We realise very quickly should hold to aviation industry. " Mr ORell says when the plan that in refer he transforms a factory. June 2007, the company installed machine tool of vertical of a Matsuura MAM72-35V. The machine tool of factory and place deserves to send business Selway Machine Tool clasp, deploy a system and equiped tray and all sorts of cutting tool. 5 axes machine tool and the conformity of vertical tray system that can accommodate 32 tray are an organic whole, 240 knives of disc conveyer belt can save all sorts of cutting tool, the factory is in nightly and run a machine tool with unmanned means on the weekend. After 6 months, the factory finished an important installation to work -- by two Tai Fengtian FH450S 5 axes HMC mixes to use slideway to robot stores and reclaim the treatment that the conformity of linear tray system of 450mm tray is an organic whole is unit. Unit of abundant cropland treatment is Vanderhorst Brothers company is important purchase an item, after its install time and implementation to come off work through shorten or cancelling into the tray system of the platoon, nobody are operated, help firm achieves its goal (graph 1) . This system can accommodate 3 in all 42 tray, every machine tool has conveyer belt of a disc to contain each amount to 494 kinds of cutting tool, selway company also is one of suppliers of this system. Graph unit of treatment of 1 abundant cropland is Vanderhorst Brothers company is important purchase an item, after its install time and implementation to come off work through shorten or cancelling into the tray system of the platoon, nobody are operated, help firm achieves its goal to so massive plant, after introducing this kind of tray to change a system, getting used to its to run as soon as possible is urgent affairs. However, still undertaking at the same time in the factory other a few projects that concern with modernization. Among them one of it is to build this factory to groom the plan with incentive mechanism, call " Operation Top Notch " . For this plan, administrative group was built groom class headquarters, other reform items are increasing the field of economic benefits centrally. Installing plasma monitor also arise when experience communicates on conference of person of the same trade. To ORell couple, as a result of the company in occurrent all these change, make solve the problem that shares factory circumstance to appear particularly dear. They think, while this indication picture is emphasizing satisfying the importance that the client expects, fulfil the new target of the factory. The monitor of the first plasma that Nextpage puts by coffee machine to PowerPoint from JobBoss was 2006 the bottom installs, because here is the region with personnel frequent contact,selecting this site is. The information that lets release can let more people in time see. This is the one part of concept of management of vision of Vanderhorst Brothers company. The PowerPoint slide that shows on plasma monitor is the data that be collected according to the JobBoss software place of the workshop and analyses and those who form (graph 2) . The 2nd monitor was installed in March 2008, install Feng Tian to process unit, make here becomes " the navigation mark of intuitionistic sex " , screen faces the place with the most personnel in the workshop. Graph 2 let important information show in job shops personnel comes and go frequent region, it is the one part of concept of management of vision of Vanderhorst Brothers company. The PowerPoint slide that shows on plasma monitor is the data that be collected according to the JobBoss software place of the workshop and analyses and become slide show is alternant appear on screen, the picture understands the information be clear at a glance that is delivered very simply. Slide show is revealed with graph recently the sale status of a month, what the slide show of prompt delivery shows is plan of state of a cake, its section delegate is newest the percentage that delivers goods place is occupied; If have the pressing job that takes over because of taking care of relation client, appear namely normally " bad section " reason. As similar as this, slide show reveals the manufacturing job that this week must finish, use form, the row takes up the post of code of Wu code, client, workpiece and amount. That day deliver goods total value appears in another piece of slide to go up. Above all sorts of reveal simply conceal publicly again already: Made public a few important characteristics that data control, data offers to collect software in the factory. However, "Simple " itself accumulate the resourcefulness that contained Mr Church and diligence, he designed this slide show and wrote macroinstruction just about, with making sure indication content is updated ceaselessly. "We began to use the JobBoss of Exact Software in April 2002. Introducing this software is to build this to show a system. " Mr Church explanation says. Of course, because its modular actual strength needs most in the factory,purchasing this software is at first. Recently, module of the module that Vanderhorst used Job Entry, financial module, ShopBoss schedule, quote, material control module and data collect module. Say according to Mr Church, this software to lying for the company of transition period content is worth somewhat, among them a reason is to be able to expand. This that is to say, program of software of a third party can join this software, the data between implementation application process is not had seam exchange. One of programs are Crystal Reports, its user can be obtained from JobBoss directly. Crystal Reports founds a report very easily by the requirement of the user, collect data from standard database system. Other application process also can use JobBoss but expansibility, include custom-built program even macroinstruction. Mr Church uses PowerPoint to found slide and chart (it is with example data is a foundation at first) , use VBA next (visible application process) founded macroinstruction, keep newest on monitor, accurate information, from this the has something made to order according to specific requirement report that software place provides increased decision-making value substantially (graph 3) . When every time PowerPoint demonstrates to enter below one piece of slide, can carry out corresponding macroinstruction. Macroinstruction uses its standard ODBC (open database interrelates) interface receives JobBoss repeatedly. Later, enquire a database automatically and update the data on each pieces of slide, at this moment PowerPoint updates graph automatically according to new data. Basic hardware is relatively simple -- the monitor of the standard workstation that plasma monitor is moving PowerPoint (the network of link firm) . Josh Church of manager of department of quality of company of graph 3 Vanderhorst Brothers is in charge of maintaining JobBoss database and write macroinstruction, keep newest on monitor, accurate information, from this a lot of data that the has something made to order according to specific requirement report that software place provides improved decision-making value JobBoss substantially, if the conventional date, goods that give out and prompt delivery situation are real time,update. Other data, be like workshop circumstance, at least every are updated. 10 computer terminal is shared with office division in the factory, offer data-in and inquiry database. In the workshop, when the operation is finished or coming off work, operation personnel is OK data-in, wait like workpiece all computation, handling time and treatment status. After data is inputted, the slide on plasma monitor is updated automatically. Demonstrate prospective Mr ORell to express, a few setbacks also had sufferred in the process that he is working for a lot of development and reform and struggles: "In make full use of respect of JobBoss formulate report, we are bring into contact with only fur. " for example, one kind has been being used in the factory custom-built " order goods publicly circumstance " (Open Order) report, in workpiece inventory, program arrangement circumstance, due date and field of other and major news and client are communicated. Mr ORell understands " custom-built " value, because this requirement seeks the condition of opportunity general company,farther clarity is changed. Want processing at the same time still the factory examines of ability upgrade problem. The factory is being evaluated control with computer directly (DCC) coordinate is measured machine (CMM) undertake automation examine to workpiece. Examine area equipment is excellent, metric appearance has Mitutoyo CMM, but as a result of aviation common difference of more and more complex, requirement is little, to detecting accordingly equipment can raise taller requirement. Mr ORell is with the computer housing of 737 jet aircraft exemple, size and jotter are about the same, have 1400 kinds of norms however. This is introducing tray to turn treatment before unit already put into production, the technology that has so also drag in arrives a certain number of independent CNC machine tools. If time allows, craft general reorder, change 5 axes to machine unit to be finished in only station tray only. New technology will use the unique fixed system in the factory, all wool blank machine standard figure beforehand, hold in order to suit through improvement clip. Say according to Mr ORell, he is the one part that new machine machines appearance of unit and excellent performance to prospective longing. Mr ORell thinks these machine unit and the increase of essence of life that reflect to make a principle, although facing the globalization market that aviation industry produces, also meet the abiding competition ability of establish company. CNC Milling