Numerical control machine tool and plane digitlization are made
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source:WILK CNC Machining
Aerospace industry asks specially with its, compositive the newest fruit that current society develops, arrived since the development that waits for a domain to material, treatment, electron, communication quite big urge action. On one hand, the development demand of aerospace industry drove relevant industry to be like the development of machine tool industry, on the other hand, the treatment that a lot of its component want finally to depend on a machine tool will come true finally, because the development of this aerospace industry is mixed,the development of the machine tool supplements each other. Machine tool of the first numerical control is outline of lamina of manufacturing plane airscrew namely and those who design production, this is a of process of manufacturing industry development revolutionary breakthrough, the mark wears what the numerical control in manufacturing industry domain spends treatment period to begin. CNC Machining is contemporary the foundation of production technology, its invention to manufacturing industry especially the development of aerospace industry has epoch-making meaning and far-reaching effect. As the ceaseless development of electronic technology, numerical control device experienced the development level such as valve, transistor, integrated circuit, as a result of the occurrence of the computer and microprocessor, used system of computer pilot numerical control to get flying development, make numerical control device is changed in function, speed, precision, intelligence and network respect also gets corresponding development. Be born in 60 years of present from machine tool of the first numerical control, numerical control machine tool develops as the development of machining technology, electron technology, computer technology and network technology, apply successfully to each fields that industry produces, to current most complex mixing is be the first to be affected more for giant aerospace industry. Aerospace industry involves a field numerous, the electron with the most advanced collect, material, software, communication and production technology at a suit. Of aerospace industry overall production is centered highly, among them large whole mechanism is built is to be centered in hand of company of a few a few core highly more. But because aviation manufacturing industry is the industry with complex height, sheet cannot complete so huge project at all by a few force of the company, must use the throughout the country so even resource form a complete set of the whole world will finish. In the meantime, so huge system project is returned attemper and must coordinate what network of have the aid of will implement each systems. Accordingly, network technology is accelerating the globalization process of aviation industry, also changing the production of manufacturing industry and administrative way. Internet of have the aid of rises the company connection that has distinct advantage in the whole nation and even world each district dispersedly, the advantage technology collect different company becomes dominant position of powerful resultant force, build the alliance that hauling sth resembling a net makes, form cross a trade, cross a region, be designed in coordination and create pattern what cross national boundaries. Pass gather the distinct advantage of numerous enterprise, the development cycle of the product is able to shorten greatly, the development venture of the product also is reduced significantly. Because the workmanship of aviation component is very complex, how these are giant and complex production process manages and move to become very intractable; In addition, aviation industry transferred business of downstream form a complete set as much to safe slashing requirement, the manufacturing delivery cycle that brings about these core how to the company manages and coordinate businesses of each form a complete set and the quality of supervisory product became a crucial issue. Ecbolic digitlization makes island of Gu of machine tool information to run this giant and complex system, have the aid of of aviation manufacturing industry sends the technology of computer soft hardware that amount to increasingly, solved design and the problem that manage an aspect very satisfactorily. But bottleneck was encountered however in the process that makes in spare parts treatment -- in machining equipment to cannot blend in a network from beginning to end, the spare parts makes the pertinent information in the process also cannot feedback to come in the network, make manufacturing facilities turned each into information Gu island, block up the digitlization technology development in aerospace industry and application. Below this kind of circumstance, the informatization demand that creates crucial link to production is more and more pressing. Although to get used to the requirement of manufacturing industry network, informatization, computer of have the aid of of numerical control machine tool and network technology also got great progress, but for quite a long time its network application stays in more transmit parameter of program, machine tool and treatment parameter to wait for primitive applied content to go up to the machine tool by the computer, and the working state of the machine tool can not feedback come back, apparent such numerical control machine tool catchs up with very hard the pace of the times, cannot get used to current intelligence to change, the need of network and informatization, also restricted the application of digitlization and development. Be in especially aerospace is so complex and the industry that needs global cooperation, people is pressing need a kind of new technology to change afore-mentioned problems, digitlization produces arise at the historic moment. Digitlization is made is the production process that shows digitlization the technology is used at the product, build model and information processing to improve production process through information, improve production efficiency and product quality, reduce the floorboard that makes an a series of activities that involve. Original digitlization produces the design that basically is used at the product, progressively later to craft, process designing, fictitious treatment, cutting tool preparation, production plans and the way such as process monitoring develops. Intelligence is changed, the demand that the numerical control system of network makes pair of machine tools in the light of digitlization, the intelligence that MAZAK company developed new generation to have kind of process designing of man-machine interaction type is changed, system of network numerical control (graph 1) . This system is together CNC and PC confluence, realized the two-way communication of both, hold the advantage that has traditional CNC and contemporary PC concurrently consequently, make a lot of intelligence change the function with network to be able to come true. The system of MAZATROL numerical control that Nextpage uses means of process designing of man-machine interaction type reduced the demand that handles personnel to process designing greatly, also improved the accuracy of process designing and efficiency at the same time. The system has speech clew and navigation function, can hint the condition of handlers machine tool does safety to affirm, still have intelligent safety protection and fictitious treatment function in addition. Additional, the use that the function that the intelligence such as clew of care and maintenance of the life management function of cutting tool, machine tool and online service changes also is a machine tool and safeguard provided very good measure. The machine tool that configured MAZATROL passes PC and CNC confluence technology, rich automatic statistic and ego management function, make machined equipment to come true to intelligence is changed and be digitlized, for the client's factory executive digitlization is made offerred premise. Intelligence produces a center as the enterprise ceaseless development and scale of production expand ceaselessly, the enterprise needs more manufacturing facilities to satisfy manufacturing need, but the workload that produces the addition of equipment to also cause manufacturing government is bigger and bigger, accordingly MAZAK company is changed in the intelligence of stand-alone, on network foundation, developed intelligence to produce a center (CPC) administrative software (graph 2) , need a software to be able to manage the numerical control machine tool that amounts to 250 only. This software includes the following 4 independent module: Cutting tool of management of program of automatic work out, intelligence, intelligence runs machine program and intelligent monitoring. CPC software passes the administrative software such as combinative MRP, PDM and ERP, can cross input of sheet of programmed control formulate, products plan, inventory management, production to make order send travel, production to buy order to send travel, production to make completely, semi-manufactured goods, can realize work schedule arrangement, craft management and numerical control machine tool to run the monitoring of condition, make produce whole process control to refine machine tool of every numerical control by workshop class, assured to produce plan and manufacturing cost control, rate of machine tool actuate is able to rise considerably. Additional, the working state that the system still can record to place undertakes operation is handled, show a machine tool intuitionisticly each days with the graph the condition of each period of time, and the rate that all sorts of working state institute inside period of time hold, the actuate of machine tool of so special facilitating statistic is led, the controller of the factory and plan personnel can undertake manage and planning according to these information. The network makes what what bring because MAZATROL 640 system is together PC and CNC confluence,change, have very powerful network function consequently, can receive the computer network environment of any types conveniently, these functions can come true through software and network, no matter you still are away on official business in the office, home,mean, want to the network exists only, can undertake to the machine tool through computer network all-around monitoring, realized the informatization of machining so, satisfy the need of modern, informatization management completely, to traditional manufacturing industry management mode brought gigantic revolution, the manufacturing facilities couple that can spend digitlization technology and digitlization, intelligence rises, compositive digitlization design, make, the solution that manages unifinication, reduce the effect that factitious element causes, play digitlizes the advantage of equipment, increase an enterprise to create the capacity of complex part, optimize the precision that machines a spare parts and quality, realize the treatment of efficient high speed of aerospace component. The specialty that aviation component produces asks various administrator understands the situation that the condition that produces the spot, plan finishs at any time, for this MAZATROL still can be a client technically to develop product line information to show a system, show at any time plan, real time plan in finished state, real time circumstance of machine tool actuate and real time online monitoring, show these information on the big screen display unit that product line spot sets, make all spot personnel knows the moving state of product line at any time. Of course these information also can show the computer in each administrator to go up through the network, no matter be in where personally, want to the network can know spot state at any time only. The production that is based on a network has become the main production pattern of 21 centuries, the development design that each industry all without exception have a product on Internet platform, make, sale and service, can say Internet is perforative the lifecycle of whole product, become an enterprise to answer market demand quickly, roll out new product to satisfy the user requirement, main measure that wins market competition and oneself to develop ceaselessly ceaselessly. Have intelligence to change, the MAZATROL system of network and CPC software can make link of this one bottleneck blends in machining quickly in contemporary information society, the development that is aviation industry provided powerful tool. Intelligence of government of system of control of last word machine tool is changed, the development trend of network, the treatment quality that makes aviation creates a company and efficiency rise greatly, changing their production and constituent management pattern; And profit grows the day of aviation production industry to also was equipment manufacturer to provide development direction and broad market, be this kind drove ability to promote respective ceaseless development each other. CNC Milling